Custom Stud Fabrication Services

Custom Stud Fabrication Services Built for Strength and Precision

At Santana Stud Welding, we are proud to be one of Australia’s reliable names in custom stud fabrication services that rely on strength, durability, and performance. If you need shear studs for concrete reinforcement, wear studs for high-impact applications or threaded studs personalised for mechanical fastening, we offer thoroughly engineered solutions according to your specific project requirements.

With decades of experience, state-of-the-art fabrication capabilities, and a deep understanding of Australian compliance requirements, we are the trusted choice for stud welding and fabrication across construction, mining, manufacturing, infrastructure, and beyond.

Made-to-Order Studs for Maximum Reliability

No two projects are alike—and neither are our studs. Our custom stud fabrication service is designed to match your technical specifications with millimetre accuracy. From thread types to material selection, every detail is tailored for performance, longevity, and safety in real-world conditions.

We use premium-grade raw materials, including stainless steel, carbon steel, and hard-wearing alloys. Before it leaves our facility, every stud is thoroughly tested for dimensional accuracy, tensile strength, and corrosion resistance.

Our Comprehensive Range of Custom Studs

We offer a wide selection of custom studs to meet the requirements of high-stress applications across multiple industries.

Wear Studs

Wear studs are designed to protect equipment and machinery from harsh impacts, erosion, and abrasion. They are commonly used in mining, heavy industrial environments, and quarrying to extend the lifespan of equipment and reduce downtime. We offer wear studs in custom grades of stainless steel, steel, and hard-faced alloys. A unique feature of our wear studs is that you can specify their shape, head size, or coating based on the level of protection you require. These wear studs are utilised in mining, crushing equipment, bulk handling systems, and earthmoving machinery.

Threaded Studs

These fastening solutions are reliable and consistently deliver excellent results. They are commonly used in manufacturing, automotive, marine, and heavy industries. Our custom-threaded studs come in various types, including metric, coarse, and fine threading. You can choose from fully threaded, tap-end, or double-ended configurations, and our team can fabricate them to meet your specific requirements. These studs are suitable for applications in engine and gearbox assemblies, mechanical joints and components, and electrical enclosures.

Shear Studs

Shear studs are ideal for composite construction, as they are welded to steel beams and embedded in concrete. They create a strong bond between materials, making them essential for applications such as bridge decks, structural reinforcements, and buildings. We offer shear studs of various lengths and diameters to meet your specific structural load and compliance requirements. Additionally, our shear studs comply with Australian and international safety standards. They are commonly used in bridge construction, precast concrete structures, and multi-storey buildings.

Why Choose Us for Custom Stud Fabrication?

We understand that every stud counts. With Santana Stud Welding, you’re not just ordering parts—you’re gaining a partner that prioritises quality, efficiency, and precision.

We work with you to create fully bespoke solutions from material selection to threading detail. Whether you’re ordering a one-off prototype or a large production run, every piece is made to exacting standards.

All our custom studs are prepared locally, adhering to Australian manufacturing guidelines and tested to meet the industry’s highest standards.

Thanks to our in-house capabilities, we offer industry-leading lead times on standard and complex orders—without compromising quality.

We offer cost-effective fabrication services tailored to your budget, whether for low-volume specialty orders or high-volume production runs.

From Melbourne to remote project sites across Australia, we ensure safe and timely delivery for your custom stud requirements.

We proudly support diverse industries, including oil and gas, construction and manufacture, transport and rail, heavy equipment manufacturing, and much more. We have the expertise to handle both small and bulk orders, all done with precision and care at competitive prices.

Get a Detailed Quote Today!

Ready to get started with right custom-fabricated service for shear studs, wear studs, or threaded studs? Call or message us today to get a detailed quote without any charges!